Industrial Micro AHD Camera System with DVR for Machinery

model: AC-607,Rugged Industrial Security: 2MP Micro AHD Camera & Monitor DVR Kit for Industrial Automation & Inspection, NDAA Compliance

Details

Product Overview

This system pairs a micro AHD board camera (Sony IMX323) with a 7-inch DVR/monitor, creating a low-latency, field-deployable vision kit for industrial machinery and energy substation panels.
Compared with USB/IP, the analog HD (AHD) link keeps latency effectively instantaneous and remains stable over long coax runs. The compact camera and adjustable bracket simplify integration on equipment, machinery, inspection robots, and control cabinets.

Industrial Micro AHD Camera 1080P+7-inch AHD Monitor DVR Kit, Perfect for remote machine monitoring and process control in manufacturing plants, Micro Cost-effective AHD industrial camera system, your complete solution for robust site monitoring & Factory & production line security & Warehouse Security

 

All-in-One Solution for Demanding Environments
• Key Benefits:
o Compact 15x15mm AHD Camera: Discreet placement in tight or sensitive areas.
o Interchangeable M12 Lens Design: Optimize field of view for specific monitoring needs.
o Industrial-Grade 7-inch/10-inch Monitor DVR: Built for continuous operation in harsh conditions (vibration, dust, temperature fluctuations).
o High-Definition 2MP Resolution: Clear, detailed video for identification and analysis.
o Max 500Meter Long-Distance AHD Transmission: Reliable signal over coaxial cables, ideal for sprawling industrial sites.
o Custom Cable Solutions: Mini 4-pin, BNC, and other options for flexible installation.
o Real-time Viewing & Recording: Instant access to live feeds and secure local storage.
o Simplified Installation: Leverage existing analog infrastructure with ease.

 

Why Choose This Kit?

✅ Miniature Size (15×15mm): Perfect for tight spaces or equipment retrofitting.

✅ FHD Quality (1080P AHD): Clear image output with minimal delay.

✅ 7-inch Monitor with DVR: Standalone viewing and recording without a PC.

✅ AHD Coaxial Signal: Compatible with legacy systems, easy upgrade path.

✅ Plug & Play Deployment: No drivers, no software, just connect and power up

 

 

Market Challenges & How We Help

Customer Pain Points

      Our Solutions

Limited space for camera installation in industrial machines

     Miniature 15×15mm form factor fits tight integration spots

Need for HD image clarity in legacy AHD/similar systems

     1080P AHD signal output ensures clear visual feedback

Complex system setup requiring IT expertise

   Plug & play design with no driver/software installation needed

Difficulty in fault diagnosis & remote maintenance

    Integrated DVR with recording/playback simplifies troubleshooting

Cost sensitivity in retrofitting old systems

   Compatible with existing coaxial wiring, no full system overhaul required

 

what difficulty or troubling problems it can solve well in industrial application?

Problems Solved:

  • In-situ Machine Inspection & Troubleshooting:
    • Problem: Diagnosing issues inside complex machinery, production lines, or fluid systems where space is extremely limited, and real-time visual feedback is critical for technicians. Standard endoscopes might not have DVR.
    • Solution: The 6x6mm AHD camera can be integrated into inspection probes or fixed inside equipment. The 7-10 inch monitor provides an immediate, clear, high-definition view for diagnosis, while the DVR records footage for further analysis, maintenance logs, or training. Zero latency is key for real-time adjustments.
    •  
  • Process Monitoring in Hazardous/Confined Spaces:
    • Problem: Monitoring critical steps in manufacturing processes, chemical reactions, or hazardous material handling in areas difficult for human access or with poor visibility.
    • Solution: The tiny camera can be permanently or temporarily mounted. The AHD technology ensures robust, long-distance video transmission to the safe viewing station with the monitor/DVR, even in electrically noisy environments.
    •  
  • Quality Control & Assembly Verification (Micro-scale):
    • Problem: Inspecting very small components, solder joints, or miniature assemblies for defects or correct placement on a production line where space for inspection cameras is tight.
    • Solution: The 6x6mm 1080P camera provides the necessary detail. The monitor/DVR allows operators to quickly spot flaws and record them for quality assurance, rework, or analysis.
    •  
  • Heavy Equipment & Vehicle Blind Spot/Operational Monitoring:
    • Problem: Eliminating blind spots for operators of large industrial vehicles (forklifts, cranes, excavators) or monitoring specialized attachments, especially where cables need to run long distances and robustness is key.
    • Solution: The robust AHD signal handles vibrations and long cable runs. The micro camera can be discreetly mounted on a boom or specific points. The in-cab monitor with DVR provides the operator with immediate visual aid and records operations for safety audits or incident review.

 

Special Demands Met:

  • Self-Contained Inspection Kits: Creates portable, ready-to-use kits for field service technicians or maintenance teams.
  • Ruggedness and Reliability: AHD is known for its robustness against interference, suitable for electrically noisy industrial environments. The simplicity of AHD reduces potential points of failure compared to IP.
  • Operational Efficiency: Immediate visual feedback and on-site recording reduce downtime for diagnostics and quality checks.
  • Compliance & Documentation: DVR function provides a clear record for regulatory compliance, incident investigation, and process optimization.

 

Key Applications

  • Industrial Automation and Machine Vision
  • Embedded Inspection Devices and Testing Equipment
  • Equipment Maintenance and Remote Troubleshooting
  • Safety Monitoring and Temporary Surveillance

 

Where Reliability Matters Most
Protecting Your Assets, Enhancing Your Operations
• Visuals: Icons or application-specific images.
• Manufacturing Facilities: Production line monitoring, equipment surveillance, safety compliance.
• Warehouses & Logistics: Inventory tracking, access control, preventing theft, forklift monitoring.
• Construction Sites: Remote oversight, equipment security, progress monitoring.
• Heavy Industry: Monitoring machinery, hazardous areas, remote operations where ruggedness is key.
• Industrial CCTV Dealers: A compact, reliable kit for expanding your industrial security offerings.

 

Product Overview

15×15mm 1080P AHD Camera + 7-inch AHD Monitor DVR Kit

Application Areas: Industrial Automation, Embedded Inspection, Equipment Maintenance, Safety Monitoring

Key Features: Miniature size, Full HD 1080P, Plug & Play, DVR Recording, AHD Coaxial Interface Compatibility

 

Key Technical Specifications

Parameter

Camera Module

7-inch Monitor + DVR

Resolution

1920×1080 (Full HD)

1024×600 LCD HD

Sensor Type

CMOS 1/2.9"

N/A

Dimensions (L×W×H)

15×15×30 mm

180×120×32 mm

Video Interface

AHD, 1.0 Vp-p, 75Ω

AHD input, AV output

Power Supply

12 V DC ±10%

12-36V DC ±10%

Operating Temperature

-15°C to +60°C

-10°C to +50°C

DVR Recording

N/A

Supports SD up to 128GB

Mounting Options

Screw mount, bracket

Tabletop or wall mount

this kit Provides clear visual inspection and event recording for critical industrial equipment

Video screenshot by this imx323 AHD camera DVR (following image is compressed much)

AHD Technology — Core Advantages

  1. Zero Latency / Uncompressed Video
    Real-time, uncompressed 1080P video stream with zero latency. Critical for robot control, tele-op, and vehicle operator view.
  2. Long-Distance Stable Transmission
    Robust signal transmission up to 500 meters over standard coaxial cable. Ideal for large plants and energy facilities.
  3. Excellent Anti-Interference
    Stable image in complex industrial electromagnetic environments. Reliable near VFDs, motors, welders, and RF sources.

 

Frequently Asked Questions (FAQ)

Q1: Can it be customized for waterproof use?

Yes, we offer IP67 waterproof AHD monitor and bigger size waterproof

AHD camera (model Number: AC-606) to update.

 

Q2: Does it work with regular AHD DVRs or monitors?

Absolutely. It's fully compatible with standard AHD recorders and displays.

 

Does this monitor work with other cameras?

this monitor can work with any standard AHD camera with same interface port.

 

Q3: Is a USB output version available?

Yes, we offer another 15*15mm 2MP USB camera+7inch USB monitor DVR for plug-and-play usage.

 

Q4: How to install the mini AHD camera kit?

You can DIY install them easily locally by yourself

 

Q5. Is the system truly zero-latency?
A: The AHD link is real-time and uncompressed; perceived latency for human control is effectively zero.

 

Q6. How far can I run the cable?
A: With quality 75 Ω coax, up to 500 m is achievable (ideal conditions).

For most industrial sites, plan ≤200 m.

 

Q7. Does the DVR support recording and snapshots?
A: Yes—microSD loop recording, snapshot, and OSD configuration are supported.

 

Customer Case Studies

Case Study 1: US Automation Machinery Manufacturer

Challenge: Needed a compact, high-definition camera to embed into robotic arms for real-time quality inspection without bulky setups.

Solution: Integrated our 15×15mm 1080P AHD camera combined with the 7-inch DVR monitor kit to provide clear visual feedback and recording.

Outcome: Reduced inspection errors by 30%, increased uptime with easier troubleshooting.

 

Case Study 2: UK Industrial Maintenance Provider

Challenge: Needed portable, standalone DVR kits for on-site equipment troubleshooting and fault recording.

Solution: Provided 7-inch monitor DVR kits paired with mini cameras for quick deployment.

Outcome: Enhanced fault diagnosis efficiency by 40%, reduced service visit time.

 

Available Kit Components

•15×15mm 1080P AHD camera module (interchangeable lens optional)

•7-inch AHD monitor with integrated DVR & SD card support

•Power adapters, AHD cable, mounting brackets (optional)

•Rugged housing options for industrial applications

 

NDAA Compliance Statement:

We state that This product kit is manufactured in compliance with the National Defense Authorization Act (NDAA) Section 889

 

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