How to Custom-Make Embedded Vision Camera Modules for Your Projects

Introduction: The Challenge of Choosing the Right Camera

For robotics, drones, and industrial monitoring applications, selecting the right embedded vision camera module is no simple task. Project leaders often face a dilemma:

• Off-the-shelf USB cameras may be too large or lack low-light performance.
• AHD analog modules can solve transmission issues but are harder to integrate.
• Most critically, many teams don’t know how to collaborate with Chinese suppliers to develop a customized camera that perfectly fits their device.

At Shenzhen Novel Electronics Limited, we have worked with engineers across Europe and North America who came to us with exactly this problem. Their projects required micro USB or AHD camera modules that could fit into tight robot housings, operate reliably in low light, and transmit data with minimal latency.

This guide provides a clear roadmap: first, define your needs, then follow a proven customization process, and finally select the right product family for your application.

Choosing the Right Camera: Your Key Considerations

Before beginning a custom project, engineers should answer four core questions.

Resolution and Image Quality

• For basic navigation or object detection in AMRs, AGVs, or drones, a 2MP camera module is sufficient.
• For precision inspection, defect detection, or quality control, you’ll need 5MP or even 12MP autofocus modules.
• For surveillance or monitoring, 1080P AHD cameras provide excellent clarity with robust transmission.

Size and Form Factor

• Many robotics and drones have tight chassis. For these, the UC-501 series micro USB camera (just 15×15mm) is the ideal solution.
• For ultra-compact devices or wearables, the AC-602 AHD camera module at 6×6mm provides a miniature alternative.
• Mid-size designs can use the AC-501 series (15×15mm IMX323 AHD camera).

Connectivity and Interface

• USB Cameras: The UC-501 series is UVC-compliant, making it plug-and-play with Windows, Linux, Raspberry Pi, and Jetson. It is the go-to for engineers seeking rapid prototyping with minimal software effort.
• AHD Cameras: The AC-602 and AC-501 series are Analog High Definition, designed for stable long-distance transmission without network lag. This is particularly important in industrial monitoring or outdoor equipment where Wi-Fi/Ethernet may fail.

Autofocus vs. Fixed Focus

• For robots that need to interact with objects at varying distances (e.g., cobots grasping tools or drones scanning infrastructure), an autofocus industrial USB camera like UC-501 is essential.
• For fixed-position monitoring, a fixed-focus AHD module provides simplicity and reliability.

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The Customization Process: Step by Step

To eliminate uncertainty, we recommend a five-step roadmap for any customer considering a custom camera module.

Step 1: Initial Consultation & Requirements Analysis

Our engineers will discuss your project’s details:

• What resolution do you require?
• Is the module mounted on a robot, drone, or stationary device?
• Do you need USB3.0 for high bandwidth or AHD for long-distance stability?
• Will autofocus be necessary?
• What is your budget and timeline?

Step 2: Hardware Design & Lens Selection

Once requirements are defined, we propose a suitable base module (e.g., UC-501 or AC-602) and adapt it:

• Lens Options: From 5° telephoto to 230° fisheye.
• Housing: With or without a metal case depending on durability requirements.
• PCB layout: Adjusted for your device’s mechanical design.

Step 3: Firmware & Software Development

Our team provides SDK and driver support, ensuring the module works seamlessly with Windows, Linux, Raspberry Pi, and Jetson platforms. This step reduces integration headaches for your software developers.

Step 4: Rapid Prototyping & Sample Delivery

Unlike traditional ODM cycles, we prioritize fast sample delivery. A prototype is typically shipped within weeks, allowing your team to run vision tests early.

Step 5: Batch Production & Quality Assurance

After validation, mass production follows strict QC protocols: vibration testing, thermal endurance, and 24/7 operation reliability.

Our Flagship Camera Modules

UC-501 Series: 15×15mm Micro USB Camera (2/5/8/12MP Autofocus)

• Ultra-compact, fits directly into robot housings
• Autofocus functionality for dynamic vision tasks
• Low-light USB camera performance with Sony STARVIS sensors
• UVC compliance for plug-and-play prototyping

AC-602 Series: 6×6mm Micro AHD Camera (720P, 120° Wide Angle)

• Among the smallest AHD cameras available
• Ideal for drones and wearables with extreme size constraints
• Wide 120° FOV for navigation and situational awareness

AC-501 Series: 15×15mm IMX323 AHD Camera (1080P)

• Proven in industrial monitoring
• Works with a 7-inch AHD monitor system for field deployments
• Strong night vision capability with Sony IMX323

Proven Partner: Shenzhen Novel Electronics Limited

For over a decade, Shenzhen Novel Electronics Limited has partnered with European and U.S. robotics companies to deliver embedded vision camera modules.

• Our UC-501 series has been integrated into AMRs and cobots in U.S. logistics centers.
• Our AC-602 and AC-501 modules are used in drones and heavy equipment monitoring in Germany and Texas.
• Customers appreciate our micro-customization approach—using proven base designs but adapting details like lens, interface, and housing.

This ensures rapid prototyping, reducing R&D cycles by 30–40%, while delivering production-ready reliability.

Conclusion: From Concept to Deployment

Choosing the right embedded vision camera module does not have to be overwhelming. By following a structured process—defining needs, selecting a base module, customizing key parameters, and validating with rapid samples—you can ensure your robotics or industrial project succeeds.